U. ASHOK KUMAR

@uceou.edu

Assistant Professor-C , Department of Mechanical Engineering,University College of Engineering,Osmania University
Osmania University

U. ASHOK KUMAR
I Dr. U. Ashok Kumar received a Bachelor of Technology in Mechanical Engineering from Jawaharlal Nehru Technological University, Hyderabad in 2006, and a Master of Engineering in Mechanical Engineering with a Specialization in Advanced Design & Manufacturing from Osmania University, and Hyderabad in 2009. Presently I am working as an Assistant Professor in the Department of Mechanical Engineering, University College of Engineering, Osmania University, Hyderabad, Telangana State, India from 2011 till Date. My research area is in the field of Production and Manufacturing Engineering, Product Design, Non-Conventional Machining, Welding, Advance Machining Process

EDUCATION

2021
Ph.D - Mechanical Engineering
Osmania University

2009
Master of Engg - Advanced Design & Manufacture
Osmania University

2006
B.Tech - Mechanical Engineering
Jawaharlal Nehru Technological University

RESEARCH, TEACHING, or OTHER INTERESTS

Mechanical Engineering, Industrial and Manufacturing Engineering, Surfaces, Coatings and Films, Polymers and Plastics

FUTURE PROJECTS

Frictional Cladding

Frictional cladding is a solid-state process used to apply a coating or repair surfaces by using frictional heat. A rotating consumable tool is pressed against a substrate, generating heat that softens the material without melting it. The softened material is then deposited onto the substrate, forming a strong bond. This method is used for surface protection, repairing worn components, and joining dissimilar materials, especially in applications requiring wear, corrosion, or thermal resistance.


Applications Invited
Collaboration research and new materials for cladding,Testing

Laser Cladding - Additive Manufacturing

Laser cladding is a surface engineering technique with significant research interest due to its ability to create high-performance coatings. The process involves using a focused laser to fuse cladding material onto a substrate, improving wear, corrosion, and heat resistance. Research areas include optimizing process parameters, developing new cladding materials (e.g., metal matrix composites), and enhancing the understanding of microstructural evolution and bonding mechanisms. Technology is crucial in the aerospace, automotive, and energy sectors to extend the life of critical components.


Applications Invited
new materials for cladding,Testing

Post-Finishing of Additive Manufacturing Metal Parts

Post-finishing of additive manufacturing (AM) metal parts is a critical research area aimed at improving surface finish, mechanical properties, and dimensional accuracy. Key techniques under study include machining, heat treatment, surface finishing, and Hot Isostatic Pressing (HIP). Research is focused on optimizing these processes, developing hybrid methods, and integrating automation to enhance efficiency, reduce costs, and meet industry-specific requirements, especially in aerospace and medical applications.


Applications Invited
Joint Collobaration
12

Scopus Publications

178

Scholar Citations

9

Scholar h-index

9

Scholar i10-index

Scopus Publications

  • Analysis of Microstructural Features and Corrosion Resistance of Cryogenic Burnished and Hydroxyapatite Powder Burnished Titanium Alloy
    Samatham Madhukar, Gyara Ajay Kumar, Dharamkar Sai Suman, Syed Azam Pasha Quadri, U. Ashok Kumar
    Smart Innovation Systems and Technologies, 2022
  • Experimental investigation of process parameters for machining of nimonic alloy 75 using wire-cut edm
    U. Ashok Kumar, G. Saidulu, P. Laxminaryana
    Materials Today Proceedings, 2020
  • Optimization of surface roughness and kerf width by wire cut-electrical discharge machining on inconel 625
    Anoop Kumar, U. Ashok Kumar, P. Laxminarayana
    Materials Today Proceedings, 2020
  • Influence of abrasive water jet cutting on glass fibre reinforced polymer (GFRP) composites
    U. Ashok Kumar, Shaik Mehtab Alam, P. Laxminarayana
    Materials Today Proceedings, 2020
  • Optimization of Process Parameters on EDM for Inconel 718
    Ch. Shekar, U. Ashok Kumar, K. Kishore, P. Laxminarayana
    Lecture Notes in Mechanical Engineering, 2020
  • Experimental study on non-ferrous metals coating over mild steel using friction surfacing
    Sardar Jaspal Singh, U. Ashok Kumar, P. Laxminarayana, K. Kishore
    Aip Conference Proceedings, 2019
    In accordance with the current demand for surface engineering on metals in the present industrial application, we have introduced the surface friction process. In this process, the coating on different metals will occur through the use of friction between two metals. It has some advantages such as resistance to wear and corrosion, durability, energy losses due to friction, etc. This process was to obtain various hard metal coatings, such as aluminum on mild steel coatings. In the process of surface friction, not only because it is cheaper and the properties remain under the base metal coating. The coating on the metal will only take place at the recrystallization temperature of the original metal. So that the base metal does not melt because the structure and properties of the base metal will remain constant. The main concept of this project is to know the properties of the interface of non-ferrous metals after coating on ferrous metals using this surface friction process. The effects of process parameters, the characteristics of the interfacial bond and the mechanical properties of the coatings are studied. The metallurgical studies have been conducted by optical microscopy; Mechanical tests included bending tests and micro hardness testIn accordance with the current demand for surface engineering on metals in the present industrial application, we have introduced the surface friction process. In this process, the coating on different metals will occur through the use of friction between two metals. It has some advantages such as resistance to wear and corrosion, durability, energy losses due to friction, etc. This process was to obtain various hard metal coatings, such as aluminum on mild steel coatings. In the process of surface friction, not only because it is cheaper and the properties remain under the base metal coating. The coating on the metal will only take place at the recrystallization temperature of the original metal. So that the base metal does not melt because the structure and properties of the base metal will remain constant. The main concept of this project is to know the properties of the interface of non-ferrous metals after coating on ferrous metals using this surface friction process. The effects of process parameter...
  • Micro drilling of glass fibre reinforced polymer composites
    Harika Pallapothu, Ashok Kumar U., Laxminarayana P.
    Materials Today Proceedings, 2019
  • Optimization of friction surfacing process parameters on low carbon steel using taguchi approach
    U. Ashok Kumar, Bharadwaj Kasi, P. Laxminarayana
    Materials Science Forum, 2019
    Friction surfacing is a solid-state coating technique process in which a mechtrode is rotated against the substrate under pressure, henceforth forming a coat on the substrate. This process not only can be used as coating process but it also provides flexibility in coating different materials as a revamp manufacturing process and it is suitable for getting excellent mechanical properties after the surfaced deposits. Bond strength is very good and these deposits are expected to serve better service life. The present work deals with mechtrode of SS-316, D3-tool steel and aa-2014 are coated on low carbon steel substrate by friction surfacing process and design of experiment were done by using taguchi L9 orthogonal array where the process parameters are mechtrode, rotational speed and traverse speed. The coating thickness, coating width and the SEM-microstructure analysis were studied.
  • Design and development of mechanical vibrating filter for reclaiming coolant from aluminium sludge
    A. Vinay Kumar, U. Ashok kumar, B.V. Reddic, G. SreeRam, P Laxminarayana
    Materials Today Proceedings, 2019
  • Optimization of Electrode Tool Wear in micro holes machining by Die Sinker EDM using Taguchi Approach∗
    U Ashok kumar, P. Laxminarayana
    Materials Today Proceedings, 2018
    In industries many problems encountered in machining of micro holes. To overcome this, non-traditional machining processes are often used. The study is to optimization the significant machining parameter that influences the EWR in machining of micro holes using a die sinker EDM with Copper electrode of diameter 300 µm. The experiment studies were conducted by varying the current, pulse-on time and pulse-off time, as the process parameters for Taguchi experiment design were used and to ensure the required dimensional accuracy and geometry measures for electrode tool wear rate from the combinations parameters.
  • Multi response optimisation of EDM parameters for Micro channels machining of SS 316 with Taguchi - GRA
    N. Aravindan, U. Ashok Kumar, P. Laxminarayana
    Materials Today Proceedings, 2018
  • Study of surface morphology on micro machined surfaces of AISI 316 by Die Sinker EDM
    U. Ashok kumar, P. Laxminarayana, N. Aravindan
    Materials Today Proceedings, 2017

RECENT SCHOLAR PUBLICATIONS

  • Experimental Investigation and Machine Learning-Based Optimization of Abrasive Water Jet Drilling in GFRP Laminates
    UA Kumar, R Arif, MI Equbal, A Equbal
    International Journal of Lightweight Materials and Manufacture , 2026
    2026
  • AFM Surface Morphology Investigation of Micro Holes on AISI 316 Stainless Steel by EDM Drilling
    UA Kumar, P Laxminarayana
    Trends in Material Processing: Proceedings of the AIMTDR 2023, 175 , 2026
    2026
  • Impact of Cryogenic Cooling on Burnishing of Ti-6AI-4V: An Optimization Approach
    UA Samatham, M., Dharmavarapu, P., Seelam, N. S., Reddy, G. A., Kumar, P. V ...
    Journal of Mines, Metals and Fuels 73 (9), 2851–2864 , 2025
    2025
  • Mathematical Modeling & Heat Transfer Analysis of Lithium-ion Battery Pack for Electrical Mobility: Paper No.: 2025-AC-05
    GS Sharma, GL Kameswari, UA Kumar
    ARAI Journal of Mobility Technology 5 (1), 1446-1454 , 2025
    2025
  • Comparative Studies on Performance of 3D-Printed Metal Electrode and Conventional Electrode in Electrical discharge Machining on Ti-alloy
    UA Kumar, P Anurag, KK Reddy, KL Yashwanth
    2024
  • Geometrical Characteristics of Kerf width on Titanium Alloy by Abrasive Water Jet Machining: Paper No. 2024-JL-05
    UA Kumar, P Anunay, GS Seemanth, MBG Tilak
    ARAI Journal of Mobility Technology 4 (4), 1344-1350 , 2024
    2024
  • AFM Surface Morphology Investigation of Micro Holes on AISI 316 Stainless Steel by EDM Drilling
    U Ashok Kumar, P Laxminarayana
    All India Manufacturing Technology, Design and Research conference, 175-183 , 2023
    2023
  • Optimization of MRR & TWR of Meso Holes on EN_31 Steel using Electrical Discharge Drilling
    Dr.U.Ashok Kumar,M.Prakash1*, Dr. Lachiram2 , Dr.Laxminarayana3
    European Chemical Bulletin (ISSN 2063-5346) 12 (8), 8811-8829 , 2023
    2023
  • Multi Optimization of Friction Stir Welding of Aluminium AA 6061 Alloy using Grey based Taguchi Method
    P Ravindrannair, K Kishore, P Laxminarayana, UA Kumar, FH Khan
    Proceedings of the 5th ISSE National Conference (INAC-05) on Systems … , 2023
    2023
    Citations: 1
  • Experimental Investigation and Optimization of Die sinker EDM Process Parameters on Inconel-625 alloy
    UA Kumar
    INTERNATIONAL JOURNAL FOR ADVANCED RESEARCHS IN SCIENCE & TECHNOLOGY 11 (12 … , 2022
    2022
  • Analysis of Microstructural Features and Corrosion Resistance of Cryogenic Burnished and Hydroxyapatite Powder Burnished Titanium Alloy
    S Madhukar, GA Kumar, DS Suman, SAP Quadri, U Ashok Kumar
    Intelligent Manufacturing and Energy Sustainability: Proceedings of ICIMES … , 2021
    2021
    Citations: 1
  • Experimental Investigation of Micro Hole Machining on SS316 using Die Sinker EDM with Taguchi Approach
    UA Kumar
    Osmania University, Hyderabad , 2021
    2021
  • Design and Development of Face Shield by 3D Printing for the COVID-19 Epidemics
    Anoop Kumar,U.Ashok Kumar,P.Laxminarayana
    International Journal for Research in Applied Science and Engineering … , 2020
    2020
    Citations: 4
  • Machining of Micro Holes on Stainless Steel 316 by Die Sinking Electrical Discharge Machine
    UA Kumar, P Laxminarayana
    Solid State Technology 63 (5), 889-898 , 2020
    2020
    Citations: 1
  • Influence of abrasive water jet cutting on glass fibre reinforced polymer (GFRP) composites
    Kumar,U.A., Alam, S.M.,& P.Laxminarayana
    Materials Today: Proceedings 27 (2), 1651-1654 , 2020
    2020
    Citations: 31
  • Experimental investigation of process parameters for machining of Nimonic alloy 75 using wire-cut EDM
    . Kumar, U. A., Saidulu, G., & Laxminaryana
    Materials Today: Proceedings 27 (2), 1362-1368 , 2020
    2020
    Citations: 13
  • Optimization of surface roughness and Kerf width by wire cut-electrical discharge machining on Inconel 625
    Anoop Kumar,U.Ashok Kumar,P.Laxminarayana
    Materials Today: Proceedings 27 (2), 1460-1465 , 2020
    2020
    Citations: 10
  • Micro drilling of glass fibre reinforced polymer composites
    PL H Pallapothu, A Kumar
    Materials Today: Proceedings, 2021 46 (19), 9252-9256 , 2020
    2020
    Citations: 13
  • Experimental Investigation on Surface Roughness, Hardness and MRR of Stainless Steel 316L in EDM with Distilled water as electrolyte using Taguchi Method
    R.Prashanth Naik,U.Ashok Kumar,P. Laxminarayana
    International Journal of Scientific Research in Science, Engineering and … , 2020
    2020
    Citations: 10
  • Critical review on different burnishing processes of Ti-6Al-4V Alloy
    Madhukar Samatham,U.Ashok Kumar,P. Laxminarayana
    International Journal of Scientific Research in Science, Engineering and … , 2020
    2020
    Citations: 4

MOST CITED SCHOLAR PUBLICATIONS

  • Influence of abrasive water jet cutting on glass fibre reinforced polymer (GFRP) composites
    Kumar,U.A., Alam, S.M.,& P.Laxminarayana
    Materials Today: Proceedings 27 (2), 1651-1654 , 2020
    2020
    Citations: 31
  • Optimization of Electrode Tool Wear in micro holes machining by Die Sinker EDM using Taguchi Approach
    Kumar, U. A., & Laxminarayana
    Materials today: proceedings 5 (1), 1824-1831 , 2018
    2018
    Citations: 24
  • Experimental investigation of process parameters for machining of Nimonic alloy 75 using wire-cut EDM
    . Kumar, U. A., Saidulu, G., & Laxminaryana
    Materials Today: Proceedings 27 (2), 1362-1368 , 2020
    2020
    Citations: 13
  • Micro drilling of glass fibre reinforced polymer composites
    PL H Pallapothu, A Kumar
    Materials Today: Proceedings, 2021 46 (19), 9252-9256 , 2020
    2020
    Citations: 13
  • Optimization of surface roughness and Kerf width by wire cut-electrical discharge machining on Inconel 625
    Anoop Kumar,U.Ashok Kumar,P.Laxminarayana
    Materials Today: Proceedings 27 (2), 1460-1465 , 2020
    2020
    Citations: 10
  • Experimental Investigation on Surface Roughness, Hardness and MRR of Stainless Steel 316L in EDM with Distilled water as electrolyte using Taguchi Method
    R.Prashanth Naik,U.Ashok Kumar,P. Laxminarayana
    International Journal of Scientific Research in Science, Engineering and … , 2020
    2020
    Citations: 10
  • Study of Tool Wear Optimization in Micro Holes Machining of SS316 by Die Sinker Electrical Discharge Machining
    U Ashok Kumar,P.Laxminarayana
    International Journal of Scientific Research in Multidisciplinary Studies 3 … , 2017
    2017
    Citations: 10
  • Study of surface morphology on micro machined surfaces of AISI 316 by Die Sinker EDM
    U.Ashok kumar,Laxminarayana.P, Aravindan
    Materials Today: Proceedings 4 (2), 1285-1292 , 2017
    2017
    Citations: 10
  • Optimization of Process Parameters for Milling Using Taguchi Methods
    P Pratyusha, J., Ashok Kumar, U., & Laxminarayana
    International Journal of Advanced Trends in Computer Science and Engineering … , 2013
    2013
    Citations: 10
  • Multi response optimisation of EDM parameters for Micro channels machining of SS 316 with Taguchi–GRA
    U Ashok Kumar,P.Laxminarayana
    Materials Today: Proceedings 5 (13), 27028-27035 , 2018
    2018
    Citations: 8
  • Optimization of Process Parameters on Kerf Width & Taper Angle on En-8 Carbon Steel by Abrasive Water Jet Machining
    S Kumar, P Laxminarayana, U Ashok Kumar
    Proceedings of the 3rd National Conference on Recent Trends & Innovations in … , 2019
    2019
    Citations: 7
  • Design and Development of Face Shield by 3D Printing for the COVID-19 Epidemics
    Anoop Kumar,U.Ashok Kumar,P.Laxminarayana
    International Journal for Research in Applied Science and Engineering … , 2020
    2020
    Citations: 4
  • Critical review on different burnishing processes of Ti-6Al-4V Alloy
    Madhukar Samatham,U.Ashok Kumar,P. Laxminarayana
    International Journal of Scientific Research in Science, Engineering and … , 2020
    2020
    Citations: 4
  • Optimization of Friction Surfacing Process Parameters on Low Carbon Steel Using Taguchi Approach
    U.Ashok Kumar,Bharadwaj Kasi,P. Laxminarayana
    Materials Science Forum 969, 691-696 , 2019
    2019
    Citations: 4
  • Friction Surfacing Process of Aluminum Alloys
    U Ashok Kumar,P.Laxminarayana
    5 th International & 26th All India Manufacturing Technology, Design and … , 2014
    2014
    Citations: 4
  • Experimental optimization of process parameters with Wire-EDM on Inconel 625
    A Kumar, UA Kumar, P Laxminarayana
    Int J Res Appl Sci Eng Technol (IJRASET) 45 (98), 430-437 , 2019
    2019
    Citations: 3
  • Optimization of Kerf Width & Kerf Taper Angle on Glass Fiber Reinforced Polymer by Abrasive Water Jet Machining using Taguchi Approach
    U.Ashok Kumar,Shaik Mehtab Alam,P. Laxminarayana
    International Journal for Research in Applied Science & Engineering … , 2019
    2019
    Citations: 3
  • Optimization of process parameters of Material Removal Rate in Micro hole Machining by Die sinker EDM
    U Ashok Kumar, P Laxminarayana
    IOSR J Eng (IOSRJEN) 7 (7), 61-65 , 2017
    2017
    Citations: 3
  • Experimental optimisation of process parameters on micro hole machining by die sinker EDM
    U Ashok Kumar, P Laxminarayana
    Int J Adv Mater Manuf Charact (IJAMMC) 8 (2) , 2018
    2018
    Citations: 2
  • Multi Optimization of Friction Stir Welding of Aluminium AA 6061 Alloy using Grey based Taguchi Method
    P Ravindrannair, K Kishore, P Laxminarayana, UA Kumar, FH Khan
    Proceedings of the 5th ISSE National Conference (INAC-05) on Systems … , 2023
    2023
    Citations: 1